New Energy Harness Flexible Automatic Production Line

New energy harness flexible automatic production line, modular flexible assembly line for high-voltage harnesses. Integrated processing, visual inspection and electrical test, supporting fast product switching for new energy vehicle and energy storage harness mass production.

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This new energy harness flexible automatic production line is a modular flexible assembly line for high-voltage new energy wiring harnesses. It integrates wire feeding, cutting, stripping, terminal crimping, connector assembly, testing and finished product output in one line. With modular station design, it can quickly switch production for different specifications of high-voltage harnesses. It is equipped with industrial touch control system, three-color warning light and fully enclosed safety protection structure to support stable continuous production.

Adopting heavy-duty servo drive and multi-station visual inspection, the line automatically detects crimping defects, assembly errors and electrical performance faults. Operators can store and call different product recipes on the touch panel. Multiple configurations are available to adapt to high-voltage cables of different cross-sections, terminals and connectors. It greatly reduces tooling change time and realizes flexible production for diversified new energy harness orders.

Key Benefits

  • Modular flexible design, fast switching between different harness specifications
  • Integrated full-process production: cutting, stripping, crimping, assembly and testing
  • Multi-station visual inspection + electrical performance testing
  • Recipe storage function, convenient parameter recall
  • Fully enclosed safety structure, suitable for high-voltage new energy harness manufacturing

Typical Applications

New energy vehicle high-voltage wiring harness Energy storage system harness Charging pile connection harness High-current power distribution harness for new energy equipment

Service

Packed in export plywood case for safe sea shipment. Remote video guidance for installation, commissioning and operation training. 12-month warranty for main machine body. Consumables such as cutting blades, stripping knives and crimping dies are not covered under warranty. Long-term spare parts supply and custom station development service are available.

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